A round steel bar is made into special shape, for example, eshape, or wshape, and formed elastic structure to meet requirements of modern railway track. The baseplate offers a very large range of both vertical and lateral adjustment in a configuration where these adjustments can be made very quickly and easily, with few additional components required. Select resource, brochure, certificate, instruction manual, journal, materials safety datasheet, policy. Pandrol clip extractor to remove seized and frozen pandrol clips developed to ensure exactly the right power to remove clips without damage supplied with petrol engine hydraulic power pack, breaker, dual hose and two bance design right steel tools portable and fitted with wheels.
Weve created rail infrastructure in over 100 countries. Fastclip fc has been designed as a total system, in which all components are delivered to site preassembled on the tie. The unique switch on switch off system enables fast, efficient track installation and reduced maintenance costs. As pandrol continuously improve and develop their product range tool and steel are kept firmly in the loop regarding design alterations and improvements ensuring all of our tools are current and relevant. Not only does it play a critically important role in making sure that railway track all over the world stays where it should, its also an actual piece of sculptural art, as i intend to convince you later on. Sap 4 is a machine, patented by dipsa, designed to attach the rails to the sleepers by using pandrol fasteners. Comprising four units, the machine is quickly assembled and disassembled and may be carried comfortably, even across rough terrain. North american rail products is part of the universal rail systems group of companies. Pandrol fast clip machine pcm2pfc for pandrol fast clips the pump unit is the same as that used on the pandrol e clip machine pcm2p see page 34, consequently owners need purchase only the cupcm2pfcebs braked clamp unit. Pandrol introduces new victor fastening system pandrols victor system is designed to work with its existing line of resilient rail fasteners, including the eclip, above, and the fastclip, right. Fac 4 is a machine designed by dipsa technes to enable one operator locking and unlocking all 4 fastclip couplings at the same time, and fixing a full sleeper to the rails. Our global teams are working hard to support our customers and avoid disruptions from the covid19 virus while at the same time preventing further spread and protecting our people. They are also an industry leader in aluminothermic welding, whereby metals are rapidly heated to repair and connect pieces of rail. Copies x 20 can be obtained by using cat number 0050005.
Pandrol fastclip laboratory and track testing of a captive switch on switch off rail. The pandrol sfc single fastclip baseplate system has been designed to easily transfer the advantages of the pandrol fastclip system to slab track. Report by international journal of applied engineering research. Download and view product catalogues, technical information and case studies across our range of rail fastening and sleeper handling machines. Our clients experience increased productivity, reduced possession times and improvements. Pandrol is a global company that manufactures rail fastenings, which are used to fasten rails to. Tool and steel is very proud to be the preferred supplier of tools to pandrol. Dunton park kingsbury road, curdworth sutton coldfield west midlands b76 9eb great britain. Railfastening demands for semi highspeed rail roads.
The tie lifter tool is designed to lift low ties up to the rail to simplify installation of pandrol fastclip and insulators. The grabcad library offers millions of free cad designs, cad files, and 3d models. It has a standalone control system and builtin sensors that detects the clips and automatically triggers the unclipping operation. Rail clip is used to fasten the rails to the underlying base plate only for the psc sleepers with a variety of different types, which is instead of rail spike. Attach the productive clip driver cd400 to a railroad vehicle to provide hydraulic power when you need it most. Pandrol cdm track pct has specialised in noise and vibration for over 60 years. Monthly production capacity up to 5,000,000 pieces, so with shorter delivery time. Pandrol has several types of elastic fasteners clips. Once the ties are laid, and the rail installed, the clip is simply pushed onto the rail by means of a simple drive action. The robust clip driver cd400 not only clips and declips pandrol fastclips, but also provides hydraulic power to raise low sleepers. Pandrol is a global company that manufactures rail fastenings, which are used to fasten rails to railway ties. Pandrol fastclip fe 1500 series fastenings are compliant with the requirements of en 4818.
There is a sleeper lifting unit included but not with the e clip option. Track tools 1 permanent way tools intamech rail and engineering carry an extensive range of hand tools including keying hammers, ballast shovels, pandrol e clip and pandrol fast clip tools, track spanners, turning bars, shovels, folks, emergency clamps, rail tongs and sleeper nips to name but a few. Pdf this article used a combined solution of abaqus and fesafe to evaluate the. Until we got the hang of it, we experienced a lot of bruises on our ankles and shinbones. It does not provide enough safeguard for theft or sabotage because it can be taken out by ordinary hammer. Fastclip is a new rail fixing system that uses connecting elements preassembled on the rails. Pandrol fastclip the pandrol fastclip is a resilient, threadless rail fastening system with the unique pandrol switch onswitch off mechanism that enables fast, efficient track installation and reduced maintenance costs. The fastclip fe fastening system is a switchon switchoff threadless fastening system. The focus on quality, safety and cost is why companies like network rail, deutschebahn, siemens and thales choose us to design and manufacture new rail engineering technology. They gave my a head up on small problem,before they become big problem. Pandrol fasteners have been around since 1950 in europe and came to the u. The pandrol fastclip was introduced in 2000 to overcome some of the limitations of the. Pandrol fastclip has been designed as a total system. Pandrol fastclip, pandrol eclips, pandrol prclips pr400 series and heyback clipping, depending on the choice of tool.
Fastclip tie lifter hand tool hstl71 tie lifter tool usage. Our rail isolation systems have been developed to protect people all over the world, in their living and working environments, from the. It is strongly recommended two 2 tie lifter tools be used together when starting installation of fastclips on new tie placements. We make the forms necessary for the welding process at our plant in sopron, hungary, and operate a rail and welding services company in st. Files are available under licenses specified on their description page. The unit consists of two unclipping tools, one for each rail. Click on rosenqvist newsletter at the bottom of the list. The clipper comes complete with a power pack, rail trolley with tool tray and a set of clipping jaws. The fastclip fca rail fastening system is designed for use on slab tracks where vertical adjustment is required.
The eclipper installs all pandrol eclips, pr clips, and vandal resistant eclips on both timber and concrete sleepers. Fastclip fe has substantial global references and has been designed as a total system in which all components are delivered to site preassembled on the sleeper. Suitable for use on light rail, metro, main line and high speed tracks, the fastclip fca system can be preassembled and delivered to site captive on the precast element. Pdf on jan 1, 2014, konstantinos giannakos and others published secondary stiffness of fastenings clip. Sorry, we are unable to provide the full text but you may find it at the following locations. The pandrol clip has a point contact and causes indentation on the foot of the rail due to heavy toe load and small contact area. Total weight with tools for clipping and declipping pandrol fastclip, sleeper lift and guiding rollers. Pandrol design, develop and manufacture a variety of equipment to make constructing and maintaining railways more efficient.
Pandrol fastclip retains many characteristics and benefits of other pandrol fastenings, but incorporates important additional features such as preassembly prior to. All structured data from the file and property namespaces is available under the creative commons cc0 license. The pandrol fastclip rail fastening is a switch on switch off system which was developed in response to the growing need by contractors and railway operators for fast, efficient track installation, and reduced maitenance costs. Pandrol uk are the world leaders in track fastening systems. Pdf fatigue damage analysis and life prediction of eclip in.
The pandrol fastclip system is a resilient, threadless rail fastening system, suitable for application on concrete, steel or timber ties, or slab track. Pandrol fastclip track rail transport rail infrastructure. The eclipper is also available as a trackpack work head. The cembre machine for pandrol fastclip is suitable for the insertion and extraction of pandrol fast clips used with all 1435 mm gauge standard. Pandrol products track rail transport rail transport scribd. We think quickly and differently, creating unique solutions to rail track maintenance, rail signalling and rail stressing problems. Cdclipexpress 412 the technical content of this literature is eflective 4912 and supersedes all previous information. Current concrete sleepers current steel sleepers discontinued serviceable older concrete sleeper types alternative assemblies for f23 to f27, ef28, ef29, ef33 sleepers. Pandrol fastclip assemblies for heavy haul applications are available in two variants.
We have 1 cembre pcmdfc manual available for free pdf download. Pandrol cdm track is a belgian company pertaining to the pandrol group of companies. Just one operator can easily perform clip insertion or extraction operations. Concrete and steel sleeper assemblies unipart rail. Extended fastclip slide clip fcec curtain wallbypass. Join the grabcad community today to gain access and download. Rail clip approved by chinas railway ministry and certified by iso90012008 and sgs authorities. This data is extracted from the pandrol user edition 8.
Some configurations of pandrol fastclip fe 1400 and fe 1500 series fastenings are compliant with the requirements of arema manual chapter 30, part 4. Engineering and manufacturing failure mode and effects analysis fasteners maintenance and repair mechanical properties railroads acoustic properties equipment and supplies. Designed with high precision by imparting strong tensile strength and corrosion resistance. The cd400 can be supplied in options for pandrol e clip and. Victor tieplates, such as the one shown above, feature space for four screw spikes and two cut spikes. A fastening assembly which provides a captive pandrol fastclip rail fastening system designed for slab track applications. I remember when we first started using these and had to trade in our spiking maul for a sledgehammer. With the proposed methods, the fatigue life analysis of the eclip has been performed under 12 working conditions. Pandrol gmbh, which is headquartered in allenbach, germany, makes products for aluminothermic welding of rails and profiles. Pandrol fast clip machine with braking system cembre ltd. Pandrol defines the industry standard across rail fastening systems and aluminothermic welding. Florian, austria called florianer bahn service gmbh. Product information pandrol fastclip product information the pandrol fastclip system is a resilient, threadless.